Certificate
number: 3947ASR001

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Castings
We produce castings in a wide range of alloys for a diverse and demanding
customer base. Our castings are regularly destined for the aerospace,
MOD and top-level motor sport industries that require our proven consistent
dimensional stability (within +/- 0.3mm) together with a superfine
cast surface finish measured at 2RA.
The installation of two new manufacturing cells provides the flexibility
to produce castings from 0.25kgs to 450 kgs. The recently commissioned
moulding plant also offers flexibility to our customers in terms of
increased output and the ability to concentrate on individual castings
through our fast track moulding system. When complex shapes or high
volumes are required we utilize our coreblowing plant that produces
sand pieces of upto 45 kgs.. Exacting repeatable quality castings
are ensured through our skilled and experienced workforce, rotary
degassing units (eliminating pinhole gas porosity) and multiple stage
inspection processes.
Super Fine Finish - The foundation
of our superior quality castings starts with the finest 95-grade
sand bonded with an air-cured resin. This produces a stable and
robust mould enabling high definition, thin wall castings with tolerances
only normally associated with permanent die production.
Our resin sand process provides an economical means of producing
accurate complex castings consistent with die-casting. This process
can therefore be used for product evaluation prior to mass production
in permanent dies or as a real production alternative to pressure
or gravity die - especially when tooling costs are considered.
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